The Benefits of Sustainable Packaging

Expensive and exotic packaging is a huge part of modern consumerism. Manufacturers know that many purchasing decisions we make are based on the attractiveness of good packaging. This means they are prepared to spend a lot of time and money creating eye-catching designs that will stand out from the crowd.

However there is a heavy cost to this process. Although packaging is useful it does account for millions of tons of waste every year. Some of this is recycled but the majority of it does go straight to landfill. This is a huge waste of vital environmental resources.

The Future of Packaging

As we become more aware of our impact on the environment the high costs of packaging is becoming a major issue. A large number of consumers are now actively choosing the more eco-friendly alternative when they shop by opting for packaging that can be recycled. This means that for manufacturers it is now more possible than every to take a “greener” approach to packaging whilst still meeting their marketing objectives. The new trend in sustainable packaging is rapidly growing and spreading throughout the food, clothing and general goods markets.

What is Sustainable Packaging?

Sustainable packaging is designed to reduce wastage and conserve important resources. There are three main elements to this:

• Reduce — a large percentage of the time packaging is designed to be larger than really necessary. Manufacturers use this technique to make products appear bigger than they actually are and also to make them more eye-catching. However this is a main cause of wastage. Simply by reducing the size of packaging a vast amount of paper, cardboard and plastic can be saved every year.
• Reuse — many modern materials can only be used once. This means they have to then go straight to landfill once throw away. By selectively choosing materials that can be reused manufacturers can contribute greatly to reducing wastage. For example paper products can be reused successfully up to 7 different times.
• Recycle — by recycling materials we can make sure they are reintroduced into the industrial chain and reused for another purpose. This helps to reduce the strain on the planet’s fragile resources and save on wastage. When we recycle materials such as paper, plastic and glass we can are actively working to reduce landfill and conserve valuable materials.

The Costs of Sustainable Packaging

Finding new ways to package goods can be costly but the benefits are there. Materials are getting more and more expensive these days. By cutting back on packaging size manufacturers can not only reduce wastage but they can also cut costs on the production line significantly. Also customers are actively seeking out sustainable packaging. By choosing this option it can be possible to gain an edge over competitors.

Another important point is that environmental issues are here to stay. The government can no longer afford to ignore the monumental task of cutting wastage and conserving resources. This means that in the future it is likely that more incentives will be provided for manufacturers that do present eco-friendly measures such as sustainable packaging.

Take steps now towards reducing landfill and protecting the planet’s resources by choosing sustainable packaging when you shop or design your packaging.

How To Avoid Costly Packaging Mistakes

You invest so much time and money in product development, why not invest a little more and protect yourself from making a bad packaging mistake? It is easy to make a packaging error that comes back to haunt you after you have packaged the product and sent it on its way to the retailer’s shelf.

We think about bad packaging when they hit the news. For example “Ecoli Outbreak Attributed to Packaging.” Packaging that on the surface seems like a good idea but then backfires due to some unforeseen circumstance that takes place. Why wait until it becomes an issue?

Wolfgang Puck found out about “bad” packaging the hard way when his new self heating latte cans hit the retailer shelf and started exploding. Was it his fault? Probably not, but the words “Product Recall” were shouted from the isles.

“Fabuloso” experienced a similar problem when it designed the packaging for its cleaning products to look like soda or beverage bottles. Children confused the “fabulous” colors with the real thing. A few poisonings later they realized they had made a huge mistake.

All packaging problems certainly don’t rise to the level of these two examples. A problem can be something of minor significance. Nonetheless, it is a problem and in many cases can be avoided or at the very least modified or anticipated. You would be surprised at how many people contact me knowing in advance that their packaging may have a problem yet they never do anything about it. Perhaps they will be the next big news story.

In any case, there are ways to foresee potentially “bad” packaging situations. A little forward thinking may alleviate impending problems. Here are some common questions that could pave the way to avoiding potential packaging problems:

Should I put my product in a plastic clamshell? The number one contested “packaging” issue revolves around the plastic clamshell and how difficult it is to open or penetrate without causing bodily harm. Can you anticipate this problem? You bet. Weigh your options when considering this type of packaging. Even with your best effort to make the clamshell easy to open, you may end up as an “Oyster Award” candidate and be labeled as one of the most difficult packages to open.

What is “green” packaging and how can I incorporate it into my packaging design? Whether to use green packaging or not should not be the question. What you should be asking is does utilizing environmentally friendly packaging materials make sense for my product?
Am I going green legitimately or just jumping on the “green” bandwagon to make a buck? Will I be mandated to use “green” packaging materials by retailers? What other options can I consider that aren’t “green?” You really need to take some time to analyze these and other questions before you advance your packaging development in the wrong direction.

My packaging is working now should I change it to new and improved or give it a packaging makeover? Remember my negative packaging trend for 07. Don’t fix it, if it ain’t broken. Consumers hate change. When they go to look for their trusted brand on the retailer’s shelf, you want to ensure they recognize your product easily. If they don’t, they may be forced to buy from the competition. Keep packaging consistency and continuity to make it easy for consumers to buy from you.

Who regulates what needs to be on my product packaging? The answer is just about everyone. Outside of the various regulatory agencies that tell you what can and must be placed on your product packaging you could be mandated by a plethora out outside influences. Here are a few examples.

Going Green? Better listen to what Wal-Mart has to say with their “Packaging Scorecard.”

Trading in the organic space? Better understand what the work organic means to your product and who is watching out looking for a mislabeled package or a claim that can’t be validated.

Making weight loss claims or dietary claims on your product packaging? Just about every one will be on your case. These claims are heavily scrutinized, not just by regulatory agencies but by consumers too. They are taking charge of their own well being. They “can” and will read them.

Pay attention to these common packaging questions to which many companies don’t find adequate answers before they embark on their product packaging. By doing so, you may anticipate potential packaging problems that could result in packaging problems. Do your homework. Use a little common sense and think about packaging issues relative to your product. Consider what you can do to avoid potential pitfalls before it’s too late.

About the Author:

JoAnn Hines is the Chief Executive Officer at J.R. Hines International, a firm providing consulting services in the packaging industry. For over 30 years, Ms. Hines has been engaged in packaging trends, forecasting, ideation/brainstorming and implementing innovative new packaging technologies.

Need insights on packaging trends that can impact your business? Get the Packaging Diva on your team. Visit PackagingUniversity.com to find out about the latest packaging innovations.

Brand Value in Packaging

Market competition in this day and age is quite stiff, and as a result, businesses and other organizations are frantically trying to find new ways to get customers to purchase their products. So how is it possible to stand out amidst such stiff competition? By utilizing excellent packaging, your company can bring more customers in. Nothing tends to get the attention of a customer the same way that outstanding packaging design can. At the point of purchasing a product, packaging is what serves as a direct link between the product within and the customer looking to make a purchase.

Packaging will appeal to the sense of style and the desires of your customers, which will help them make a decision. Marketing and advertising will both play important roles in the process, but neither of these roles are nearly as close to your product as packaging is, because the decision to make a purchase during the shopping experience is made specifically at the store level and not at the marketing or advertising level. Packaging is capable of drawing the consumer in, in addition to changing the view of a brand in order to help the customer make the purchase that they need.

What we need to think about then, is our packaging that we are using as well as the choices that we are making when it comes to packaging and selling our products. If the packaging is not doing anything when it comes to drawing attention to the product, then nobody is going to buy the product. Great packaging designs are going to support the brand, and in many cases, good packaging is also capable of building, creating and reflecting the brand. Whether your packaging is designed for business to business sales or consumer retail sales, packaging is everything when it comes to truly reflecting the brand.

It is important that you really get to know your market well so that you can make sure you are having a positive level of penetration. Also, having a good packaging design will continue to work for your company and your product for many years to come, which will allow you to build a large amount of loyalty all along the way. It is important, for this reason, that you make a point to know your customers well, and that you choose your packaging options accordingly in order to be able to penetrate the market with your packaging. When you come up with a solid concept for packaging, that is when you can generate real brand power, garnering the appreciation of your customers and building business as a result.

Greener Packaging Design

Think about the traditional three R’s associated with waste hierarchy, which are reduce, reuse and then recycle. These three R’s associated with the waste hierarchy should absolutely be considered when it comes to product development and packaging development as well.

1. Prevention is step one, because waste prevention should definitely be a primary goal when it comes to product and packaging development. Packaging should only be used where it is absolutely needed. Proper packaging is also an excellent way for your company to help to prevent excess waste. Packaging can play an important role in helping to prevent loss or damage to the contents of the packaging. The energy content as well as the material usage for whatever product is being packaged is usually going to be much greater than the energy content of the package itself. One of the most vital functions of the package is to protect whatever contents are inside for their intended use. For example, if the product is either damaged or degraded, then its material content and energy content may have been entirely lost.

2. Minimization is also known as source reduction, and relates to the mass and the volume of packaging. The mass and the volume of packaging, for each individual unit of content, are capable of being measured as well as used as one of the numerous criteria for minimizing during the process of packaging and design. Reduced packaging makes it possible for costs to be significantly minimized. Packaging engineers are consistently working toward reducing their packaging.

3. Reuse is important because it is encouraged for packaging or components of packaging to be reused for other purposes. When packaging is capable of being returned, it is even more useful as well as more economically viable as well, especially when it comes to closed loop logistical systems. In some case inspection and cleaning are required, and repair and recouperage may also be required in some instances.

4. Recycling involves the reprocessing of packaging materials, including pre consumer materials and post consumer materials in order to create new products. Emphasis is placed on recycling the largest packaging components, especially when it comes to primary components such as paper, plastic, steel and aluminum for example. Smaller components can also be chosen but they are sometimes much more difficult to separate, so they are only chosen when they do not contaminate the operations of recycling.

5. Energy recovery allows for heat to be made available from packaging components through refuse derived fuel and waste to energy processes which can be conducted within approved facilities.

6. Disposal is needed for some materials used in packaging, which means incineration as well as placement within a sanitary landfill. Certain states located within the United States will regulate packages for contents that are potentially toxic, especially if these packages have the potential to contaminate the air from incineration. Packaging like this should never simply be littered.

We hope this provides you a good starting point for your greener package design.

Edible Food Packaging Trends

“Talk about your childhood wishes, you can even eat the dishes.” — Willie Wonka and the Chocolate Factory

Can you imagine going to the store, purchasing a yogurt cup, and then eating not only the contents of the cup but also the cup itself? This is a new innovation that is happening in the trend toward creating healthier and environmentally friendly alternatives. There is an organic food company operating out of California that is working hard to research this type of product.

Another example of alternative food packaging is edible films. The Division of Agriculture of the University of Arkansas is working on inventing and patenting several different protein-based films that are capable of serving as a carrier for organic acids capable of inhibiting the growth of three major food borne bacteria, which are E. coli, Salmonella and Listeria moncytogense. Additionally, these films can be used as a vehicle to deliver antioxidants, flavors, nutraceuticals, colors and a number other functional types of ingredients. There are a number of anticipated applications which include meats, vegetables, fruits, seafood, frozen pizza and frozen snacks, cereals, nuts and seeds and much more. This category is proving itself to be at the very cutting edge for when it comes to innovative food packaging trends in this day and age.

However, there are a number of challenges that this type of packaging is liable to face. The prices associated with organic foods are tending to be higher when it comes to the supermarket channel. The problem is going to have more to do with supply and demand in this particular instance. According to a study by Arcus, organic food has grown by 20 percent over the period of the last decade. And yet, it is still being perceived as a small business, with only 3.5 percent of the food industry in Canada, or $1.8 billion dollars per year. Small changes in the way of supply and demand are capable of rocking the entire industry. For example, if a company has a 7 percent share and wants to grow to 10 percent, they will need to grow their entire supply chain by as much as 50 percent. The supply chain just does not exist the same way today.

The one thing that dissuades customers from buying organic today in most cases is the price of the food. The explosion that private label organic food is experiencing is definitely going to be a good thing. Private labels are finally entering into this market in a truly big way, allowing large scale retail chains such as Safeway as well as Whole Foods to focus on creating organic food products as a differentiator in terms of competition, allowing this category to finally reach out to people who shop based on price. Private label organic is also making organic more acceptable on a broad scale, allowing for a deeper level of society to be penetrated. Finally, organic private label will create additional supply to fuel supply and demand as farmers and suppliers begin to realize that organic food is here to stay and is not just another fad.

Smaller Product But Same Packaging

The new trend in product packaging seems to be “downsizing”, or reducing the amount of product in the package but charging the same amount to consumers. This increases the price of the food, but not the package. In a recent tour of supermarkets, studies found that almost 10% of products examined had gotten smaller, while the prices have stayed the same.

Some examples:

• Bags of chips were cut from 12 ounce sizes to 10 ounces, while maintaining the same price.
• Mayonnaise jars that once contained 32 ounces now hold only 30 ounces.
• Some cereal companies are cutting 1.5 ounces from some boxes. Other companies are taking as much as 2.4 ounces while charging the same as before.
• Major ice cream manufacturers are packaging ice creams in 1.5 quart boxes as opposed to previous 1.75 quart sizes.

Although some companies are receiving many letters of complaint, they are standing by their choice to reduce product amounts, saying it is better than “to take the price of the package up” and make products unaffordable to consumers.

What Makes Packaging, Green?

One of our readers asked us to explain green packaging.

Q: What is the criterion for good sustainable packaging?

According to one leader in the packaging and environmental arenas, sustainable packaging materials can be designed in America and procured from worldwide locations (though common sense would indicate that shipping packaging supplies from Asia would offset any green benefit) as long as the packaging can meet these basic definitions…

• Is the packaging beneficial, safe, and healthy for individuals and communities throughout its life cycle?
• Does the packaging meet market criteria for performance and cost?
• Is the packaging sourced, manufactured, transported and recycled using renewable energy?
• Does the packaging maximize the use of renewable or recycled source materials?
• Is the packaging manufactured using clean production technologies and best practices?
• Is the packaging made from materials healthy in all probable end-of-life scenarios?
• Is the packaging physically designed to optimize materials and energy?
• Is the packaging effectively recovered and utilized in biological and/or industrial cradle-to-cradle cycles?

So if you are sourcing greener packaging materials, ask yourself those questions and you will be a giant step ahead of your competition when it comes to things like Wal-Mart’s scorecard and other business and governmental entities that keep track of your company’s green initiatives.

Packaging Inside The Box

Many companies look to contract packagers and packaging supply companies for interesting and unique packaging designs. Everyone wants their packages to look exciting and unique but this could come at a steep price in the marketplace.

Many years ago retailers were open to different colored items in different sizes. Back then they welcomed multi-packs and bonus packs. But with the advent of planograms which make planning product positioning ridged, controlled and consistent, creative and oddball sized packages are a thing of the past.

Package sizes are controlled at the corporate buying level now. Ever notice how every box of laundry detergent is the same size even if they are manufactured by different companies?

This packaging standardization occurs because the buyers have set sizes and locations for products and shelving and expect square pegs to fit into square holes. You may have a package and want to add a premium to it or make it into a bonus pack in order to attract more sales (“Get an extra 20% free!”)… but if that makes your package too tall or too wide then you will not have shelf space for your product.

Also, if you go with a container that looks great but can’t be stacked, then you may run into problems as well. Buyers and stockers appreciate carefully designed packages tha make their lives easier.

So, as you can see, while the marketers in your company are always looking for something unique to attract the eye of the customer, the reality of the situation is that they are forced to think inside the box and conform to industry standard sizes and shapes of packaging.

Packaging Is Our Friend

With all the flurry of activity around the plastic bag and water bottle bans at airports, I thought it was time to reiterate the positive role packaging plays in modern society. The role of the package has changed over the years from functioning as a simple container to becoming an integral part of our society. Yet most people aren’t aware of the package’s important aspects or don’t understand how it works. They just know that it exists especially when they perceive it as a problem.

I just participated in a discussion thread that came about from an article entitled “Common Ways to Waste Your Money.” Surprise, surprise. Packaging was on the list (bottled water too) of wasted money ventures. I’m not sure who came up with the list but it contained 19 different items ranked in no particular order. I couldn’t resist reading what people were saying about the “lowly” package.

The vast majority of the discussion thread on packaging revolved around all the bad things that packaging supposedly adds to the waste stream, over packaged and excess packaging materials, difficulty in opening and so on. One thing was clear; these people haven’t a clue about what packaging really does for us. The responses were almost comical as if the very products we use appeared magically at the store ready to be purchased, free of all encumbrances (the packaging) and pristine and pure in every regard.

These people need to get real! One person was ranting and raving about bacon and why it is packaged the way it is. I’m not sure how she expects to have bacon available for purchase without the packaging. Perhaps she lives on a farm where they butcher hogs and she can line up at the slaughter house each morning. But what about the other 95% of us that don’t? We shop at the market and expect it to supply what we want, when we need it.

I’m not going to expound in depth on all the “real” things packaging does, but think of the primary responsibilities of the package. On the “short” list: It protects, conveys or transports the product so that it arrives undamaged or unbroken. It educates or tells us what is inside and what to do with it. It sells or persuades us to buy it. It makes it easy for us to use or consume it. Remember, that’s just the short list.

Now let’s look at the issues that arise without the role the package has to play:

• Broken or damaged contents (smashed potato chips and broken crockery).
• How many servings are there?
• What temperature do I cook it?
• Where and how do I plug it in?
• How do I put it together?
• Will it color my gray, help me lose weight quickly, or attract the opposite sex?
• Can it be cooked in the microwave?
• What’s for dinner?
• iPod anyone?

Now who’s real? Sorry to say but there are some real idiots out there. Sure packaging contributes to the waste stream, and yes some things are over-packaged or hard to open but think through your day from the time you get up to your last bedtime snack. How many of those things could you use, do or accomplish without packaging?

So think before you rant. Understand before you condemn product packaging as the bane of your existence. You can’t have a product without a package. Most importantly, packaging is our friend.

About the Author:

JoAnn Hines is the Chief Executive Officer at J.R. Hines International, a firm providing consulting services in the packaging industry. For over 30 years, Ms. Hines has been engaged in packaging trends, forecasting, ideation/brainstorming and implementing innovative new packaging technologies.

Need insights on packaging trends that can impact your business? Get the Packaging Diva on your team. Visit PackagingUniversity.com to find out about the latest packaging innovations.

Packaging That Works

What products have you purchased lately that you really loved the packaging?

One that you have not complained that it’s over packaged but felt like the package really worked in conjunction with the product inside.

There have been lots of great new packaging innovations that have made our lives easier. There are also so many packaged products that we simply take for granted never understanding that the packaging make it possible. These are everyday items that we never consider how they got to us.

Would we have potato chips without a package? No way.

What about eggs? Did you know that every year there are dozens of egg drop competitions around the country creating new and unique product packaging for eggs? Have you popped any popcorn in the microwave lately? It’s the packaging that makes microwave popcorn possible. How about toothpaste? Are you making your own or are you like the majority of people that buy it prepackaged?

The list of packaging innovations that influence our daily lives is astounding.

I worked on a project a couple of years ago to list the most important packaging innovations in the last 50 years. There were so many choices that it was hard to select the top ten. Terms like microwaveable, juice box, shelf stable, home meal replacement are direct results of product packaging innovation.

Now we can’t all come up with packaging innovations that revolutionize a product category. But how can you integrate innovation concepts into YOUR product packaging?

Let me give you a few examples to start you thinking:

• Domino Foods took sugar out of a paper bag and put it into a resalable plastic canister.
• Sargento Cheese put a reclosable zipper on its shredded cheese packaging.
• Heinz Catsup not only created an upside down dispenser but shaped the bottle to fit inside the refrigerator door.
• Wishbone Salad Dressing developed a spritzable salad dressing instead of pourable.
• Clorox bleach pen that allows a bleaching application to be applied directly to the stain.

All of these packaging concepts had the consumer in mind when they developed alternative packaging methods. In some cases, they fulfilled an unmet consumer need, in other cases they made our lives easier.

So what can your product packaging do? How will it answer a consumer desire, want or need? If the package is integral to your product then you better start thinking of how you will answer that question. Here is a start to get those creative juices flowing.

• What can your package do that isn’t being done currently?
• Can you make it easier to use?
• Can you dispense the product in a different manner?
• Can you extend the life expectancy of a particular product?
• Can you offer it in different sizes or shapes than the current market?
• Can you use less packaging materials or environmentally responsible ones?
• Can you make it easier to store or handle?
• Can you make it easier to read or understand what is inside?

Even more revolutionary, can your product tell the consumer when the product is spoiled, bad or has been tampered with? Yes, that technology is out there. Look for it to be the coming wave of new package innovation.

Any package innovation that provides product security, integrity and ensures the product is uncontaminated is a winner. It is imperative that it fulfill a consumer need for product trust.

All of these above are consumer wants, desires, issues or needs. How can you provide them the product packaging that works in satisfying these (in many cases) unmet needs?

About the Author:

JoAnn Hines is the Chief Executive Officer at J.R. Hines International, a firm providing consulting services in the packaging industry. For over 30 years, Ms. Hines has been engaged in packaging trends, forecasting, ideation/brainstorming and implementing innovative new packaging technologies.

Need insights on packaging trends that can impact your business? Get the Packaging Diva on your team. Visit PackagingUniversity.com to find out about the latest packaging innovations.

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